Sub section In charge-Manufacturing Engineering-Turbine Assembly

Job Description

• In-depth knowledge of turbine assembly processes (HP, IP, LP turbines, rotors, casings, diaphragms).• Proficiency in interpretation of assembly drawings, tolerances, and engineering specifications.• Familiarity with precision measurement tools (dial gauges, micrometers, laser alignment, torque tools).• Understanding of critical fits, shrink fits, mandrel handling, and interference fits in turbine assembly.• Knowledge of hydraulic tightening, torqueing, and bolt tensioning procedures.• Awareness of special processes in assembly (heating, cooling, oil flushing, rotor balancing, barring gear trials).• Familiarity with shop safety practices for heavy components and crane operations.• Knowledge of welding, NDT, and quality standards relevant to turbine assembly.• Hands-on experience in troubleshooting assembly issues and resolving dimensional deviations.• Plan and monitor day-to-day turbine assembly operations (LP, IP, HP, and Rotor).• Allocate manpower, tools, and fixtures for efficient execution.• Ensure adherence to standard assembly sequences and approved procedures.• Define and standardize turbine assembly processes, checklists, and SOPs.• Provide inputs for jigs, fixtures, and special tooling required for assembly.• Support introduction of new technologies and digital tools for precision assembly.• Ensure compliance with quality standards, drawings, and technical specifications.• Facilitate inspections, measurements, and testing at critical stages.• Address NCRs, deviations, and support root cause analysis & corrective actions.• Monitor availability of components, consumables, and assembly tools.• Coordinate with supply chain for timely receipt of critical parts.• Maintain calibration and functionality of measuring instruments and torque tools.• Coordinate with design, manufacturing, and QA teams for resolving technical issues.• Support project managers on timelines, cost, and resource allocation.• Liaise with customer representatives during inspections and assembly stages.• Drive lean initiatives, Kaizen, and waste reduction in assembly operations.• Suggest and implement process improvements for reducing assembly cycle time. • Optimize resource usage to reduce costs without compromising quality.