Lead - Testing , Validation & Certification

Job Description

Lead – Test Engineering, Automation, Validation & Certification (Power Converters – up to MW range)Role SummaryThis role owns the complete V&V + certification lifecycle of high-power converter systems—from early validation strategy to final regulatory approvals across global markets (India, EU, US).You will be accountable not just for testing, but for ensuring products are certifiable, compliant, and grid-ready.Key Responsibilities1. Test Strategy & Validation ArchitectureDefine end-to-end V&V strategy aligned with certification requirementsDevelop Design Verification Plan (DVP) & Product Validation Plan (PVP)Ensure traceability from requirements → test cases → certification clauses2. Test Infrastructure DevelopmentBuild and manage:MW-scale test benchesGrid simulators & regenerative load setupsBattery emulators for PCS validationEnsure infrastructure supports pre-compliance + certification testing3. Test Automation & HILLead automation architecture:Python / LabVIEW / TestStand frameworksDevelop HIL-based certification scenarios:Grid fault simulationsDynamic grid behavior4. Functional & Performance ValidationValidate:Grid synchronization, PLL, power controlLVRT / HVRT / anti-islandingProtection mechanismsPerform efficiency, thermal, and dynamic response validation5. Certification & Regulatory Compliance (NEW – CRITICAL SECTION)Certification OwnershipOwn complete certification lifecycle:Pre-compliance → certification testing → final approvalAct as single point of contact for certification bodies and agenciesStandards & Compliance ScopeLead compliance for:Safety standards: IEC 62109, UL 1741Grid interconnection: IEEE 1547, IEC 61727, IEC 62116EMC/EMI: IEC 61000 seriesEfficiency & performance: IEC 61683, EN 50530Ensure compliance with:Regional grid codes (India, Europe, North America)Certification Planning & ExecutionTranslate standards into:Test cases and validation proceduresDesign requirements (DFx: DFM, DFS, DFT)Plan and execute:Pre-compliance testing (in-house)Certification testing (external labs)External Lab & Agency ManagementInterface with:NABL / TÜV / UL-certified labsRegulatory bodies and utilitiesManage:Test scheduling, documentation, issue closureCertification timelines and cost optimizationDocumentation & Technical FilesPrepare and review:Technical Construction File (TCF)Test reports, compliance reportsRisk analysis (FMEA, hazard analysis)Ensure audit readinessGap Analysis & Risk MitigationConduct:Standard compliance gap analysis early in designDrive:Design changes to ensure first-pass certification successGrid Code Validation (Critical for MW Systems)Validate compliance with:LVRT/HVRT curvesReactive power supportFrequency ride-throughCoordinate with utilities for grid compliance testing6. Reliability & Environmental TestingExecute:HALT / HASSThermal cycling, vibration, humiditySupport certification-related environmental requirements7. Cross-functional LeadershipWork closely with:Design, Controls, Firmware teamsInfluence design for:TestabilityCertifiability (this is key at senior level)8. Data Analytics & ReportingAutomate:Certification reportsValidation dashboardsTrack:Certification readiness metricsRequired QualificationsEducationB.E./B.Tech / M.Tech in Electrical / Power ElectronicsExperience10–15+ years in:Power electronics validationCertification of grid-connected systemsProven experience with MW-scale converters / PCS / invertersTechnical SkillsCertification ExpertiseHands-on experience with:IEC / UL / IEEE standardsGrid compliance testingExperience in:Taking products through full certification cyclesPower ElectronicsInverters, rectifiers, DC-DC convertersTopologies:NPC, Vienna, T-type, LLC, DABTest & MeasurementPower analyzers, oscilloscopes, EMI receiversHigh-voltage/high-power testingAutomation & HILPython, LabVIEW, MATLABdSPACE / OPAL-RT / Typhoon HILLeadership & Behavioural SkillsStrong ownership of certification deliverablesAbility to challenge design for compliance readinessStakeholder management (labs, auditors, internal teams)Key KPIsFirst-pass certification success rateCertification cycle timeNumber of certification failures/retestsValidation coverageField compliance issuesPreferred ExperienceSolar central inverters / PCS / BESS (1500V systems)EV fast charging systemsGlobal certification exposure (multi-region product launches)Nice-to-HaveExperience working with:TÜV / UL / Intertek / CSA labsKnowledge of:Cybersecurity standards for grid-connected systems (IEC 62443)